|
STANDARD EIF SYSTEM
APPLICATION INSTRUCTIONS
|
FOREWORD
These instructions have been compiled
with the sincere wish that it will contribute to an installation
that achieves maximum technical and aesthetic performance
of the Preswitt System. Detailed drawings are located at the
bottom of this section.
Care is taken to ensure that our
products leave the plant in perfect condition and equal care
should be shown handling and storing them on site.
We would strongly recommend that
all crewmembers have access to a copy of these application
instructions and are totally familiar with the contents. A
copy should be available on site at all times for reference.
|
 |
|
We invite constructive criticism and commit the company to
adopt all suggestions that would enhance the performance of
the System.
|
PRODUCT DELIVERY, STORAGE AND HANDLING
1. Store packaged materials in original
containers with manufacturer’s seals and labels intact, each production
lot being identified by batch number. All lots with same batch numbers
shall be stored together.
2. During shipping, handling and
storage protect materials from damage.
3. Store products in a cool, dry place
out of direct sunlight, protected from the elements.
4. Temperatures must be maintained
above 5°C (40°F) during shipping and storage.
SITE CONDITIONS
1. Ambient temperature must be no
less than 5°C (40°F) during installation and until the adhesive
and coating are dry (minimum 24 hours).
2. Construct proper free standing
scaffolds 460 mm (18") from the wall surface to allow continuous
uninterrupted application.
PROTECTION
1. Protect adjacent areas from damage
resulting from the installation of the System. All finish work shall
be protected at the end of the day or completion of a section.
2. Wind, rain, humidity, extremes
in cold and heat, all affect the proper installation of the System.
The work must be protected from adverse weather conditions during
the application and until the coating are dry.
3. Co-ordinate with other trades to
ensure that flashings, caulking, etc. are installed as soon as possible
after the System installation to prevent water penetration.
|
INSPECTION
1. Before commencing ensure
that environmental and site conditions are suitable for the
installation of the System.
|
|
2. The substrate shall be a type approved by Preswitt Manufacturing
Ltd. Where exterior gypsum sheathing is the specified substrate,
ensure that it meets the required standard, is properly fastened
and shows no sign of deterioration or defects.
|
 |
|
3. All areas over which the
Systems are to be applied must be sound, clean, dry, even
and devoid of surface irregularities. Substrates must be free
of ice and frost.
4. Ensure that all surfaces
are free from loose particles, foreign materials, form oil
and traces of any other releasing agents.
5. All
discrepancies must be reported to the Architect or General
Contractor, and rectified before work proceeds. Commencement
of work indicates acceptance of conditions.
|
|
EQUIPMENT
1. ½" (13mm) Electric
drill, (500 RPM) and paddle.
2. Staple
gun/staples.
3. Sharp
knife/putty blade.
4. Steel trowel/plastic float/detail
trowels.
5. Hammer
and nails/saw.
6. Electric router/hot wire
knife
7. Measuring tapes (metric
and imperial).
8. Hand rasp or sander (36-grit
paper).
9. Hand brush/roller and pan
10. Extension cords
11. Level.
12. Masking material.
13. Water hose.
|
 |
|
The above list of equipment represents a minimum of tools
required. Several companies, for example Wind-lock Corp. and
Demand Products Inc., carry a full line of tools to be used
for these installations.
ADHESIVE
Remove the lid from the pail and
drill/stir the material to evenly disperse solids that may
have separated during shipping and storage.
Pour half the contents into
a clean empty pail. Add an equal weight of fresh
Portland cement, in small increments, stirring constantly.
After mixing, a small quantity of water (1 cup) may
be added to improve workability. Other additives are forbidden.
The working time of the mixture
is comparable to cement mortar but it will vary depending
on the temperature and humidity. Gauge quantity of material
mixed to size of crew and site conditions. Do not mix more
than can be handled at any one time.
|
|
BY WEIGHT
50% CEMENT
50% ADHESIVE
|
 |
 |
INSULATION BOARD
Prior to installing the insulation board,
fasten strips of reinforcing mesh to substrate at wrap-around detail
areas. Strips should be wide enough to have 3" embedded onto the
surface and 4" embedded on the surface of the installation.
Start the installation of the board
from a firm, level, horizontal base. A wood or steel stud temporarily
fixed to the substrate can be used for this purpose.
Apply the adhesive to the board as described
and place directly on the surface to be covered. Do not allow a
skin to form on the adhesive.
Work the insulation into position and
apply firm even pressure to the total surface working from the centre
to the perimeter of the board to ensure good contact.
Install the board in a running bond
pattern and alternate-lap at corners with factory edges exposed.
Care must be taken to keep the vertical corners true and plumb.
Keep adjoining boards flush and tightly
butted together using a long straight edge to check for overall
planer flatness. Tramp high spots to bring them in line with the
remainder of the surface.
Bonding of the board to the substrate
may be done in two ways.
1.The Ribbon and Dab Method
Trowel, a ribbon of adhesive cement 2"
(50mm) wide and 3/8" (10mm) thick around the perimeter of the 2’x4'
(610mm x 1220mm) board. Place dabs of adhesive 4" (100mm) diameter,
3/8" (10mm) thick at 8" (200mm) centers on the remainder of the
board surface.

2.The Notched Trowel Method
Apply the adhesive cement mix to the
surface of the insulation board with a notched trowel. The beads
shall be 3/8" (10mm) thick.

Use slivers of board to fill any joint
gaps. Do not use the adhesive/cement as a filler in such cases.
At wrap around details butter the edges
of the board and embed the mesh as previously described. Reinforce
boards around windows, doors, etc. with strips of mesh.
Reinforce corners of windows, doors etc.
with strips of mesh.
To eliminate unevenness of board joints
or other irregularities, sand or rasp the whole surface area. Use
a circular motion and do not sand individual joints or localized
areas, since such treatment may telegraph through to the finished
wall.
24 hours should be allowed, under normal
conditions, for initial set of the adhesive cement. Work done on
the board, before that time could affect the bond.
Control joints, drip grooves and other
features may be cut or routed out only after the board is firmly
adhered to the substrate.
Check installed board again with a straight
edge and clean off all loose surface material in preparation for
application of mesh reinforcement.

BASECOAT AND REINFORCING MESH
Apply 1/12" (2mm) basecoat to the surface
of the insulation board. The size of a convenient section to be
prepared at one time depends on ambient temperatures and available
manpower.
Precut the mesh into workable pieces
and apply with the concave side to the wall. Trowel the mesh into
the wet basecoat stroking from the centre of the fabric towards
the edges to work out the wrinkles. Lap mesh a minimum of 2 1/2"
(64mm).
The mesh must be completely enclosed
with no mesh remaining visible. In areas where the mesh is not completely
embedded apply a skim coat of the basecoat to ensure complete encapsulation.
Where heavy-duty mesh is required for
increased impact strength, it shall be embedded in the same basecoat
material. Because of its thickness it is butt jointed and not overlapped.
Over this apply the standard mesh in the normal manner embedded
in a second basecoat. Allow 24 hours, after embedding the HD mesh,
before applying the second layer of mesh.
APPLICATION OF FINISH
The basecoat must be dry and hard before
the finish coat is applied. Allow a minimum time of 24 hours for
basecoat to dry. A longer period will be required during cool and
humid conditions. All ridges and high spots shall be sanded off
to leave a smooth even surface ready to receive the finish coat.
Examine the surface. The mesh must be
completely embedded in the basecoat and not visible. All rough spots,
irregularities, ridges, etc. must be smoothed out to prevent imperfections
telegraphing through to the finish coat.
Remove the lid from the pail and drill/stir
the material to ensure dispersion of solids that may have separated
during shipping or storage. A small quantity of potable water (1
cup) may be added, if required, to obtain smooth workable consistency.
Using a steel trowel, apply a coat of
material, evenly. The medium and coarse materials shall be applied
to a thickness equal to the largest aggregate. The fine to a thickness
equal to 1 1/2" times the largest aggregate.
Texturing is achieved with a plastic
or steel float.
Maintain a wet edge. Working to a dry
edge will result in unsightly joints.
Take these precautions when work must
proceed during the following environmental conditions:
RAIN - Protect the surface until
the applied finish is dry.
FREEZING - Enclose the area and
maintain the temperature above 5°C (40°F) during the application
and until cured.
HEAT - Work the cool side of the
building. Cool the surface by applying a fog coat of fresh water.
Shade the area from direct sunlight.
Plan schedule so that hot areas are only worked in the early morning.
WIND - Hot winds can have
the effect of drying out the material too quickly creating application
difficulties. Shield the area during these periods.
CAULKING
The following information is for reference
only and installation must be in accordance with the caulking manufacturer’s
written instructions.
Clean out the area before compressing
the foam rod or specified joint filler backing. Use backer rod 30%
wider than the expansion joint. Backer rods are available from 5/8"
to 2" diameter.
Apply caulking generally to a depth
half the width of the joint, all in accordance with the manufacturers
written instructions.
SEALANT SYSTEM PRODUCTS
1. Tremco "Spectrem 3"
with Primer #23
2. Pecora "Dynatrol II"
with Primer P75
3. Tremco "Softrod"
Backer Rod
4. Dow Corning "Firestop
System"
| |
a) Fire Stop Foam |
| |
b) Fire Stop Sealant
(DC2000) |
| |
c) Firebarrier
Mineral fibre joint filler |
5. Dow Corning 790/795 Silicone Building
Sealant
|