M.P. FLEXCOAT

DESCRIPTION

This unique multi-purpose product is formulated with an elastomeric, pure acrylic copolymer. This provides high flexibility in a wide temperature range. The product is fibred to give additional tensile strength and contains high-aspect ratio extenders to give additional cohesive strength, corrosion and water resistance properties. It maintains these properties after extended weathering. The thin section toughness and its water resistance gives the product several application possibilities when mixed 50/50 by weight with Portland cement.

  • Air - Barrier and vapour retarder
  • Below grade sealer
  • Water resistant Basecoat in vertical and sloped applications

APPLICATION INSTRUCTIONS

Product delivery and handling

Store packaged materials in original containers with manufacturer's seals and labels intact. Production lots, identified by batch number, should be kept together.

During shipping, handling and storage protect materials from damage.

Store products in a cool, dry place out of direct sunlight and protected from the elements.

Maintain temperatures above 5ºC/40ºF during shipping & storage.

Site Conditions

Ambient temperature must be not less than 5ºC/40ºF during installation and until the adhesive and coatings are dry.

Construct proper free standing scaffolds 460mm (18") from the wall surface to allow continuous uninterrupted application.

Protection

Protect adjacent areas from damage during application of this material. Protect all finished work at the end of the day or completion of a section.

Wind, rain, humidity, extremes in cold and heat, all affect proper installation. Provide protection from adverse weather during application of the adhesive and coatings and until they are dry.

Inspection

Before starting ensure that environmental and site conditions are suitable for the application.

The substrate shall be a type approved by Preswitt Manufacturing Ltd. Apply the material only over areas that are sound, clean, dry, even and devoid of surface irregularities. Substrates must be free of ice & frost.

Ensure that all surfaces are free from loose particles, foreign materials, form oil and traces of any other releasing agents. Report all discrepancies to the Architect or General Contractor and have them rectified before applying the coating.

Application

Remove the lid from the pail and drill stir the material to evenly disperse solids that may have separated during shipping and storage.

Pour half the contents into a clean empty pail. Add an equal weight of fresh Portland cement, in small increments, stirring constantly. The mortar should then be remixed after a five minute slaking period. After mixing, a small quantity of potable water (1 cup) may be added to improve workability. Do not use any other additives.

The working time of the mixture is two to three hours and will vary depending on the temperature and humidity. Gauge quantity of material mixed to size of crew and site conditions. Do not mix more than can be handled at any one time. The most common use of this material is in one of Preswitt's EIF Systems as:

  1. Insulation Adhesive: Refer to Preswitt's instructions for the applicable method required by the EIF System specified.

  2. Basecoat Lamina: Apply 2mm (1/12") of the M.P. Flexcoat compound to the surface of the substrate. The size of a convenient section to be prepared at one time depends on ambient temperatures and available manpower.

    Precut the mesh into workable pieces and apply with the concave side to the wall. Trowel the mesh into the wet Basecoat, stroking from the center of the fabric towards the edges to work out the wrinkles. Lap mesh a minimum of 64mm (2½").

    The mesh must be completely enclosed with no pattern remaining visible. Apply a skim coat of the compound, when required, to ensure complete encapsulation of the mesh.

  3. Air Barrier Lamina: Applied in the same manner as the Basecoat, this layer functions as an air barrier and as a primary lamina for the Preswitt Rainscreen System.

Precautions

Take precautions when work must proceed during adverse environmental conditions:

Rain - Protect the surface until the applied finish is dry.

Freezing - Enclose the area and maintain the temperature above 5ºC/40ºF during application and until cured.

Heat - Work the cool side of the building. Cool the surface by applying a fog coat of fresh water. Shade the area from direct sunlight. Use the early morning hours to apply material to those walls that will become hot later in the day.

Wind - Hot winds can have the effect of drying out the material too quickly creating application difficulties. Shield the area during these periods.

Coverage

Use one pail of product mixed with an equal weight of cement for the following areas when used as:

1. Insulation Adhesive 16-19 sq.m. (170-200 sq.ft.)
2. Basecoat Lamina 16-19 sq.m. (170-200 sq.ft.)
3. Air Barrier Lamina 16-19 sq.m. (170-200 sq.ft.)
Water Vapour Permeance 27 ng/Pa.s.m2
Air Leakage Rate (ASTM E 283) < 0.01 L/sec/m2
Hydrostatic Pressure
TP-P-001411
Pass U.S. Federal Specification for co-polymer resin and cementitious paints for waterproofing concrete and masonry walls. Cinder Pier Block Two Coats of Mortar without mesh 1.5mm (1/16")
Flexibility (Mandrel Bend Method
3mm (1/8") thickness - neat film)
24°C/75°F
4.5°C/40°F
100mm (4")
Pass Pass
50mm (2")
Pass Pass
25mm (1")
Pass Pass
12.5mm (½")
Pass Pass
Tensile Strength with mesh without mesh
300 psi 41.1 psi
Elongation
9.4% 9.4%